Energy Efficient Direct Driven Air Compressor Optimized System Piping Design
Direct Driven Air Compressor Introduction
1, Tooth root shape innovation - tooth root is a key factor impact the efficiency of gas produce, problem-solving method is substantially active and passive parts of the rotor tooth root technological shape revolution, SEC achieve historic leap through select the computer software cutting equation software. This SEC core technology have been far ahead in the business field.
2, length, diameter innovation - optimized twin-screw rotor length: diameter ratio, improve overall work through shortening the distance between both ends of the rotor, make it at higher pressure have a higher volumetric efficiency and significantly reduced by to the oscillation, to reduce mechanical noise and prolong life.
3, the axis distance innovation - increasing the effective cross-sectional area of the rotor and the active and passive axis distance let the rotor area to reach the highest utilization factor and leave sufficient room for install larger diameter bearings and fundamental solve the failure factors of screw rod bearing wear air compressor after run a number of years.
4, Wisdom leading technology, rather than led by technology - the essence of technology is not the crowd seeking imitate, but rather follow itself., with several high-tech fusion of thinking (optimization) improved to achieve energy saving, environmental protection these two new breakthroughs results, and official leading the new generation of full sail air compressor since 5:6 gear asymmetric line rotor launch.
Direct Driven Air Compressor Feature
160KW air cooling compressor parameters
ITEM | UNIT | MODEL | ||||
LGCD-160 | ||||||
Free air delivery | m3/min | 29.20 | 28.00 | 26.00 | 22.00 | |
Max. working pressure | MPa | 0.7 | 0.8 | 1.0 | 1.3 | |
Compressor type | Oil inject screw compressor | |||||
Cooling type | Air cooling | |||||
Driven type | Direct driven | |||||
Inlet status | Temperature | ℃ | ≤45 | |||
Pressure | MPa | Atmospheric pressure | ||||
Relative humidity | ≤90% | |||||
Noise Level | dB(A) | ≤79 | ||||
Residual oil content | ppm | ≤2 | ||||
Drive rotor speed | rpm | 2980 | 2980 | 2980 | 2980 | |
Compressed air outlet temperature | ℃ | Ambient temperature+10 | ||||
Cooling air flow | m3/hr | 16200 | ||||
Control mode | Intelligent controller | |||||
Safety valve set pressure | MPa | 0.77 | 0.88 | 1.10 | 1.43 | |
Lubricating oil volume | L | 70 | ||||
Lubricating oil brand | ROTORCOMP | |||||
Compressed air outlet connection | DN80 | |||||
Dimension | L | mm | 2650 | |||
W | mm | 1650 | ||||
H | mm | 1800 | ||||
Net Weight | kg | 3300 | ||||
Motor | Model | Y2315L1-2 | ||||
Speed | rpm | 2980 | ||||
Rated Power | KW | 160 | ||||
Service factor | 1.2 | |||||
Protection type | IP23/IP54 | |||||
Insulation class | F | |||||
Startup mode | ʏ-Δ starting | |||||
Voltage | V | 380(Special on request) | ||||
Frequency | Hz | 50(Special on request) | ||||
Rated current | A | 292 | ||||
Weight of motor | kg | 1085 |
160KW air compressor main spare parts
No. | Item | Model | Brand | |||
160KW | ||||||
0 | Max. working pressure | 0.7 | 0.8 | 1.0 | 1.3 | |
1 | Air end | 4030200022 | 4030200022 | 4030200021 | 4030200020 | ROTORCOMP (China) |
2 | Motor | 4020100141 | HEBEI/HUADA | |||
3 | Pully | 4020100014 | CPT | |||
4 | Coupling | 4051000121 | OPT (Germany) | |||
5 | Intake Valve | 4070105001 | HONGXING | |||
6 | Solenoid valve | 4080101002 | CKD | |||
7 | Minimum pressure valve | 4070204002 | HONGXING | |||
8 | Safety valve | 4070305001 | 4070305002 | 4070305003 | 4070305004 | YUANTIAN |
9 | Air filter | 4080105001 | ROTORCOMP | |||
10 | Air filter element | 4080105051 | ROTORCOMP | |||
11 | Oil filter | 4080207011 | ROTORCOMP | |||
12 | Oil separator element | 4080309012 | ROTORCOMP | |||
13 | Oil separator tank | 4040401001 | ROTORCOMP | |||
14 | Cooler | 4060500062 | ROTORCOMP | |||
15 | Cooling fan assembly | 4060100031 | ROTORCOMP | |||
16 | Oil level sight glass | 4120400041 | ROTORCOMP | |||
17 | Solenoid valve | 4072000031 | HONGXING | |||
18 | Controller | 4101300131 | PLOT | |||
19 | Contactor-1 | 4100900041 | SCHNEIDER (France) | |||
20 | Contactor-2 | 4100900151 | SCHNEIDER (France) | |||
21 | Contactor-3 | 4100900161 | SCHNEIDER (France) | |||
22 | Pressure sensor | 4100100011 | ROTORCOMP | |||
23 | Temperature sensor | 4100300031 | ROTORCOMP | |||
24 | Pressure gauge | 4100200011 | ROTORCOMP |
Screw Compressor Spare Parts
PLC(Siemens/Schneider)
• Significantly increase service life
• Powerful troubleshooting and protection function
Intake valve(HOERBIGER from Austria)
• System automatically adjusts the consumption
volume of gas accordingly
• System automatically adjusts the consumption
volume of gas accordingly
Motor (Jiangtian, Qingjiang,
same quality as Sullair of USA)
• Protection class IP54, insulation class F
• Efficiency 3%-5% higher than similar products
Air end (German technology) Rotorcomp
• Higher efficiency and more dependable
• Higher efficiency and more dependable
Air filter (Germany MANN)
• 99.9% dedusting effect, ensuring
dustproof quality of air compressor
Double screw (Sweden SKF)
• High precision, long service life
Three grade air and oil separator
(Germany MANN)
• Built-in highly efficient air and
oil separator core, ensuring oil
content of compressed air below
3PPM
Oil filter (Germany MANN)
• With efficiency 20% higher than
the average
• Filter accuracy up to 9μm
Overseas Engineer Service
• We are available to send our engineer for aboard service. Only need you to arrange the accommodation, transportation and translator. Extra cost for each will be discussed based on local price level.
Description:
Fully seal & double screw,dual shockproof,smooth operation,can be installed anywhere.
With a exquistie shape and compact structure and cover a small area.
Large displacement,stable pressure and high efficiency.
Low exhause temperature (only 7 °C~10°C higher than the ambient temperature)
Safe,liable,smooth operation,little noise and long maintenance cycle and using life.
The intelligent control system completely satisfy the continuous cooperation without man work.
Many screw air compressors operate together and start or shut down automatically
according to the air amount,and no man-work is needed.
It is more energy saving for a single compressor can adjust air demand automatically according to the users' air amount(frequency conversion type).
The degree of tightness of the belt can be auto-matched with the flexible belt. Through adjusting the tensility, the loss of the pressure and efficiency can be reduced to the lowest point and increase the efficiency.
Why Shanghai Rotorcomp compressor?
1. Stable and reliable
A Strong research and development capabilities, the effective use of a large number of patents.
Strong time has a strong R & D team, and close cooperation with Germany Rotorcomp Gmbh, has obtained 26 patents, the industry's leading design level, to create a reliable air compressor products.
B Selection of reliable parts
C exquisite manufacturing capability
Manufacturing benchmarking enterprises, improve the manufacturing management process, treat every manufacturing link with the spirit of craftsman, to create reliable air compressor products.
D rigorous testing methods and verification methods
Each test data of the first digital air compressor test line in China has been validated and verified to ensure the delivery quality of each device. We provide a corresponding test report for each of the products that have been manufactured in strict energy efficiency, and resolutely say no to the virtual standard parameters!
2. Energy efficient
A Basic knowledge of energy conservation
B The most efficient part selection
C Optimized system and piping design
D Intelligent air compressor control system
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